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Spooling & Unspooling Machines

Spooling/Unspooling machines are used to wind/unwind material on and off of spools.  The process usually involves a means of  reeling the material on to a take-up spool and/or dispensing the material off of a supply or pay-off spool. Small, very fine wire, tube, sheet, and large cable are all examples of materials that can be processed using these types of machines. 

Pay-off Spool

The payoff spool is driven by a servo motor and dispenses material.  It is tension controlled using a dancer which provides servo loop control to the spool motor to maintain the dancers position.  This closed-loop servo system is usually the best way to control movement of material onto and off of spools.  Line speed is also controlled when dispensing material.

Take-up Spool

The take-up spool is driven by a servo motor and reels in the material.  It is tension controlled using a dancer which provides servo loop control to the spool motor to maintain the dancers position.  This closed-loop servo system is usually the best way to control movement of material onto and off of spools.
Usually a smooth, consistent, level wind is required when winding material on to a take-up spool.  This “level winding” maximizes the amount of material and assists with a smooth flow when unwinding the material.  To assist with this “level winding”, a traversing mechanism is added to the take-up spool.  The traversing drive moves material back and forth on a pitch (traverse movement per spool rotation) that is about 5-10% greater than the width or diameter of the product size.

In Line Process Area

EBD can build machines to pay off material from any spool and wind it up on any take-up spool. These functions can be done as part of the same machine (like with a respooler) and can also be done on either end of a specialized processing machine. Any process can be done between the supply and take-up spools. Some examples of processes that can be done between spools are:

  • Heating/cooling
  • Coating
  • Screening
  • Tensile testing
  • Diameter Screening
  • Coating Testing
  • Insulation Testing

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Send us your spooler specification and we will recommend the best solution for your needs. Note that being a premier machine design firm we can also customize your machine to your dream needs. Material Type, Production Rate, Process Configuration,  All you need to do is ask!

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